North America Automotive Exhaust System Market Research Report, 2030

The North America Automotive Exhaust System Market is segmented into By After-Treatment Device (Diesel Particulate Filter [DPF], Selective Catalytic Reduction [SCR], Gasoline Particulate Filter [GPF], Three-way Catalytic Converter [TWC], Lean NOx Trap [LNT], Others – EGR, Ammonia Slip Catalyst, EHC); By Component (Manifolds, Downpipes, Catalytic Converter, Mufflers, Tailpipes, Sensors, Hangers, Others – Resonator, Gaskets, Pipes); By Vehicle Type (Passenger Vehicles, Light Commercial Vehicles, Heavy Commercial Vehicles); By Sales Channel (OEM, Aftermarket).

North America’s exhaust systems market will grow over 5.82% CAGR (2025–2030), driven by emission norms and engine performance needs.

Automotive Exhaust System Market Analysis

The development of automotive exhaust regulations in the United States has been a major factor in driving innovation in the North American automotive exhaust systems industry. The Environmental Protection Agency (EPA) began to impose strict emission standards that compelled automakers to innovate quickly, starting with the Clean Air Act of 1970. As a result, catalytic converters were widely implemented in the 1970s, a significant advancement that significantly decreased emissions of nitrogen oxides (NOx), hydrocarbons, and carbon monoxide. The widespread use of emission control technologies was made possible during the NAFTA era by consistent emission regulations throughout the United States, Canada, and Mexico, which promoted system standardization and cost-effective production. Retrofitting older vehicle fleets that didn't have emission-reduction technologies was one of the main difficulties that regulators and manufacturers had. As a result, modular exhaust kits were created to offer affordable and flexible solutions that are compatible with a wide range of automobile models. These kits brought cars in line with changing emissions regulations and extended their useful lives. The advent of Exhaust Gas Recirculation (EGR) systems marked another important step towards lowering emissions. EGR systems reduce the oxygen level in the intake air by redirecting a portion of the engine's exhaust gas back into the combustion chamber. This lowers combustion temperatures and drastically cuts NOx emissions. This technique worked especially well for heavy-duty vehicles and business fleets. In the meanwhile, research and development activities in the United States have been essential in enhancing fuel efficiency and sustainability. Engineers have concentrated on hybrid exhaust designs that are ideal for electric and hybrid cars, which need lighter, more thermally efficient materials. By using cutting-edge lightweight alloys like titanium-aluminide, the total weight of the vehicle has been reduced, resulting in better fuel efficiency. Together, these developments meet regulatory requirements and align with consumer expectations for high-performance, environmentally friendly vehicles, strengthening North America's position as a leader in the field of exhaust systems. According to the research report, "North America Automotive Exhaust Systems Market Research Report, 2030," published by Actual Market Research, the North America Automotive Exhaust Systems market is anticipated to grow at more than 5.82% CAGR from 2025 to 2030. The market's growth is driven by strict emission standards and the continuous shift toward electric and hybrid vehicles, which demand novel exhaust and thermal management technologies. Regulatory bodies like the Environmental Protection Agency (EPA) and the California Air Resources Board (CARB) are enforcing more stringent emission standards, forcing manufacturers to spend money on cutting-edge exhaust after-treatment technologies that minimize pollutants like nitrogen oxides (NOx) and particulate matter. Some of the top firms in the exhaust system industry, like Tenneco and Faurecia (currently Forvia), are located in the United States. To meet Tier 3 emission requirements, Tenneco has developed sophisticated gasoline particulate filters (GPFs) and modular selective catalytic reduction (SCR) systems. Faurecia has concentrated on acoustic tuning and ultra-low NOx solutions, such as active noise cancellation exhausts, which maintain regulatory compliance while increasing driver comfort. These technologies simultaneously reduce emissions and boost vehicle performance and fuel economy. Other significant competitors in the market include Magna International, Eberspächer, and AP Emissions Technologies, all of which provide unique solutions like thermal insulation coatings and two-stage catalytic converters. These companies have a solid presence by constantly innovating to satisfy regulatory standards and OEM-specific requirements. The EPA and CARB are at the forefront of regulatory frameworks that establish acceptable emission limits and license technologies prior to their commercial release. These criteria guarantee product consistency, customer trust, and a quantifiable effect on air quality enhancement throughout the area. In the end, this regulatory stringency fosters sustainable growth in the North American automotive exhaust system industry while improving public health results.

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Market Dynamic

Market DriversStrict Emission Standards (EPA, CARB) :The rigorous emission regulations established by North American regulatory agencies, such as the EPA and California's CARB, focus on particulate matter, NOx, and CO2. Automakers are under pressure to implement sophisticated exhaust aftertreatment technologies like Diesel Particulate Filters (DPF) and Selective Catalytic Reduction (SCR) systems. These requirements serve as a major catalyst for the development of novel and compliant exhaust systems. Regulatory changes foster ongoing R&D investment and product development. The ongoing drive for higher air quality standards encourages innovation. Compliance is now a market requirement rather than a choice. • The expansion of hybrid and light commercial vehicles:In North America, there is an increase in the use of hybrid powertrains and a revival in sales of light commercial vehicles following the epidemic. Because of their dual power sources or heavy-duty cycles, these cars need special exhaust control. Demand for hybrid-compatible systems and thermal insulation is advantageous to the exhaust system industry. To account for this change, manufacturers are creating lightweight and modular systems. Hybrid vehicles also continue to depend on efficient exhaust for internal combustion backup. This mixed category represents a significant potential for high volume. Market ChallengesLess Demand for ICEs and the Transition to EVs:The proportion of cars with internal combustion engines (ICEs) is decreasing as the market for electric vehicles (EVs) expands, particularly for passenger vehicles. This endangers the future demand for exhaust systems. The challenge is to adapt to a shrinking ICE footprint while simultaneously developing hybrids and plug-in hybrids. If suppliers don't diversify, they run the risk of becoming obsolete. The transition is unavoidable, even if ICE is still the dominant force in SUVs and trucks. Companies need to prepare for changing business models. • Cost of Retrofit Complexity and Compliance:It costs a lot of money and is technically challenging to upgrade older vehicle fleets with contemporary emission control technologies. Due to high expenses, a lot of small fleets or owners avoid retrofits. Furthermore, modular kits must be compatible with older models, which is challenging. This restricts the potential market. Although regulatory subsidies help, acceptance is still inconsistent. Maintaining consistent performance across models is another challenge. Market TrendsThermal Efficiency and Lightweight Materials:The usage of lightweight materials like titanium and aluminum alloys in exhaust systems is becoming increasingly popular. Because of the reduced vehicle weight, these materials increase fuel efficiency and lower emissions. They also provide better heat retention, which improves catalytic conversion. Thermal coatings and heat shields are also becoming the norm. Exhaust systems are now viewed by automakers as a component of vehicle efficiency, not merely as regulatory tools. • Integration of Intelligent Exhaust Systems:The use of intelligent exhaust systems that are integrated with onboard diagnostics (OBD) and sensors is becoming more and more prevalent. These systems aid in real-time emission monitoring and performance optimization. Predictive maintenance and immediate emissions warnings are made possible by digitalization. Automakers are increasingly integrating exhaust controls with vehicle ECUs. The demand for smart exhaust systems will increase as connected cars become more prevalent. It is consistent with autonomous and intelligent vehicle ecosystems.

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Automotive Exhaust System Segmentation

By After-Treatment Device Diesel Particulate Filter (DPF)
Selective Catalytic Reduction (SCR)
Gasoline Particulate Filter (GPF)
Three-way Catalytic Converter(TWC)
Lean NOx Trap (LNT)
Others(EGR, Ammonia Slip Catalyst, EHC)
By Component Manifolds
Downpipes
Catalytic Converter
Mufflers
Tailpipes
Sensors
Hangers
Others (Resonator, Gaskets, Pipes)
By Vehicle Type Passenger Vehicles
Light Commercial Vehicles
Heavy Commercial Vehicles
By Sales Channel OEM
Aftermarket
North AmericaUnited States
Canada
Mexico

Due to strict emission rules aimed at reducing particulate matter in diesel engines, the Diesel Particulate Filter (DPF) is the market leader in North American automotive exhaust systems. The Diesel Particulate Filter (DPF) has become the dominant after-treatment technology in the automotive exhaust systems industry in North America, especially the United States and Canada, as a result of rising environmental laws and emission standards. Stringent regulations to restrict particulate matter (PM) and nitrogen oxide (NOx) emissions, particularly from diesel-powered cars, have been established by organizations such the California Air Resources Board (CARB) and the U.S. Environmental Protection Agency (EPA). DPFs are crucial for catching and oxidizing the soot particles released during diesel combustion, and these regulations require cutting-edge emission control techniques. The requirement for strong particulate filtration is further reinforced by the prevalence of diesel engines in construction machinery, heavy-duty vehicles, and commercial fleets, making DPFs a vital element in these industries. The market share of DPFs is growing as governments mandate cleaner air in metropolitan and industrial areas, leading to the retrofitting of earlier diesel vehicles with them. Increased public awareness of the health risks associated with air pollution is another element that has led to regulatory agencies and manufacturers investing in high-efficiency exhaust systems. As a result, manufacturers and tier-one suppliers in North America have incorporated diesel particulate filters (DPFs) into their standard emission control strategies for diesel cars. Furthermore, the use of high-quality ceramic materials and advances in filter regeneration technology have increased the efficiency and lifespan of DPFs, making them a viable long-term solution. Even if electrification is becoming more popular, the change is slow, and diesel cars still account for a large percentage of the North American fleet. For this reason, the ongoing use of diesel engines in vital industries, together with robust regulatory structures and changing environmental regulations, guarantees that DPFs will continue to be a key component of the North American market for automotive exhaust systems for the foreseeable future. Its essential role in complying with federal and state emissions regulations for gasoline and diesel cars, the Catalytic Converter dominates the North American automotive exhaust systems market Due to its essential role in lowering hazardous automobile emissions in order to adhere to strict environmental rules, the catalytic converter is the top component in the North American market for vehicle exhaust systems. The U.S. Environmental Protection Agency (EPA) and the California Air Resources Board (CARB) are two regulatory bodies that have established stringent regulations for the control of nitrogen oxides (NOx), carbon monoxide (CO), and unburned hydrocarbons (HC) from internal combustion engines. Precious metals such platinum, palladium, and rhodium are used in catalytic converters to promote redox reactions that transform these dangerous gases into less hazardous ones, such nitrogen, carbon dioxide, and water vapor. Because the majority of cars in North America are still powered by gasoline or diesel engines, catalytic converters are standard equipment on almost every passenger car and light-duty vehicle that is sold. They are a major element of the exhaust system industry because of their almost ubiquitous use across all types of vehicles. In addition, ongoing improvements in catalyst technology, such as the creation of three-way and four-way catalytic converters, have increased their effectiveness and durability, solidifying their significance in contemporary vehicle design. In order to achieve fuel efficiency goals without sacrificing emission control, automakers are also giving priority to small, lightweight converter systems. The market for replacement catalytic converters in the aftermarket continues to be robust due to wear and tear and more stringent emissions testing in many U.S. states, in addition to OEM integration. Millions of combustion engine cars are still in operation, supporting a large market for catalytic converters, even as the automobile industry moves toward electrification. The catalytic converter's widespread usage across vehicle types, its vital role in air quality management, and its capacity to comply with required emissions regulations all work together to maintain its dominant position in the North American exhaust systems market. Their large output, growing consumer demand, and stringent emissions standards, passenger vehicles lead and expand the quickest in the North American automotive exhaust systems market. Passenger vehicles are the largest and fastest-growing sector in the North American automotive exhaust systems market, mostly due to their significant market share in vehicle production, consistent consumer demand, and the urgent need to adhere to strict emissions laws. Passenger cars, which include sedans, SUVs, and crossovers, make up the majority of the automobiles on North American roadways, and their output volumes are consistently higher than those of commercial or heavy-duty vehicles. The increased output naturally increases the demand for exhaust system parts, such as oxygen sensors, catalytic converters, mufflers, and diesel particulate filters (for diesel versions). In addition, the growing disposable income, suburban lifestyle, and inadequate public transportation in many areas contribute to the trend among North American customers to prefer owning their own vehicles. The passenger car market is also growing as a result of the growth of ride-sharing fleets and small city mobility options. In particular, the Environmental Protection Agency (EPA) and the California Air Resources Board (CARB) have established stringent emissions regulations for passenger vehicles, mandating that manufacturers include cutting-edge and effective exhaust treatment technologies in every new model. Therefore, the passenger vehicle industry has a disproportionately high concentration of innovation and investment in exhaust systems. Furthermore, the segment benefits from the increasing demand for more advanced exhaust aftertreatment technologies, which are necessary for hybrid powertrains and smaller turbocharged gasoline engines, which are commonly employed in passenger vehicles to increase fuel efficiency. Due to the large installed base of vehicles and lengthy ownership cycles, there is a strong demand for exhaust system parts in the passenger car replacement and aftermarket market. The market is still dominated by passenger vehicles with internal combustion engines (ICEs), even as electric vehicles (EVs) gain traction, which maintains a high demand for exhaust systems. As a result, passenger vehicles are the most influential and fastest-growing segment in North America's automobile exhaust system industry due to a confluence of production scale, consumer trends, and regulatory pressures. Since they incorporate cutting-edge exhaust technologies directly into new cars in order to comply with stringent regulatory and performance criteria, OEMs dominate the North American automotive exhaust systems industry. Due to its crucial role in car manufacturing and regulatory compliance, the Original Equipment Manufacturer (OEM) sales channel dominates the North American automobile exhaust systems market. During the manufacturing process, OEMs are in charge of designing and integrating full exhaust systems into new vehicles, making sure they meet federal and state emission standards like the ones enforced by the U.S. Environmental Protection Agency (EPA) and the California Air Resources Board (CARB). These rules mandate the use of complex exhaust components, such catalytic converters, diesel particulate filters (DPFs), mufflers, and oxygen sensors, which are best integrated at the factory level using stringent engineering and testing procedures. OEMs frequently customize exhaust systems for particular vehicle models and drivetrain configurations while working directly with Tier 1 suppliers to guarantee that they are optimized for performance, longevity, and efficiency. OEMs gain a big advantage from this integrated, model-specific integration because aftermarket parts, which are generally universal fit, cannot replicate the regulatory compliance and performance of factory-installed systems. Moreover, the increasing manufacture of cars with hybrid, turbocharged gasoline engines, and other fuel-efficient technologies necessitates more sophisticated exhaust after-treatment, which further drives demand for OEM systems. Furthermore, OEMs are at the forefront of creating innovative materials and lightweight designs that enhance fuel economy without sacrificing emissions control, which strengthens their leadership in this market. The constant introduction of new car models and technological advancements maintains steady OEM sales, which serve as the foundation of exhaust system demand. Although the aftermarket meets the needs for replacement and repair, its volume and innovation are less than those of OEMs. The OEM channel will continue to hold the majority of the exhaust systems market, backed by strict compliance requirements and innovative automobile engineering, as North American consumers continue to place a premium on purchasing new cars, particularly SUVs and light trucks, which make up the majority of the market.

Automotive Exhaust System Market Regional Insights

Due to its massive automobile fleet, sophisticated manufacturing infrastructure, and stringent regulatory enforcement, the United States is at the forefront of the North American automotive exhaust systems market. A combination of market size, technical superiority, and strong legislative frameworks puts the United States in the top spot in the North American automotive exhaust systems industry. The U.S. has a huge and varied automotive fleet that includes millions of passenger cars, SUVs, and light-duty trucks, making it the biggest economy and vehicle market in the area. The continuous demand for exhaust system components created by this vast fleet comes from both OEMs for the manufacture of new vehicles and the aftermarket for repairs and replacements. U.S. is a hub for advancements in emission control technology because it has a large number of Tier 1 suppliers and significant vehicle makers who run cutting-edge manufacturing plants and R&D facilities. The manufacture of exhaust systems in large quantities and with excellent quality is further aided by the existence of well-established supply networks and a competent workforce. Significantly, agencies like the Environmental Protection Agency (EPA) and regional organizations like the California Air Resources Board (CARB) enforce some of the strictest emissions standards in the world. These regulations mandate that automakers use cutting-edge exhaust after-treatment technologies, such as catalytic converters, diesel particulate filters, and selective catalytic reduction (SCR) systems, which promote ongoing market expansion and technological development. Furthermore, ongoing government programs aimed at lowering air pollution, along with consumer demand for ecologically friendly cars, are encouraging manufacturers to invest in more efficient and compliant exhaust solutions. The robust aftermarket ecosystem in the United States, which supports long-term vehicle ownership through maintenance and part replacement, also contributes to the sales of exhaust systems. Due to a combination of consumer demand, manufacturing capacity, regulatory pressure, and innovation, the United States naturally emerges as the leading force in the North American automotive exhaust systems market and is expected to maintain this position for the foreseeable future.

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Companies Mentioned

  • Basf SE
  • Marelli Corporation
  • Corning Incorporated
  • Niterra Co., Ltd
  • Benteler International AG
  • RIGOL Technologies, Inc.
  • Sejong Industrial Co., Ltd.
  • Friedrich Boysen GmbH & Co
  • Katcon S.A. de C.V.
  • Sango Co. Ltd
  • Yutaka Giken Co., Ltd.
  • Hirotec Corporation

Table of Contents

  • 1. Executive Summary
  • 2. Market Dynamics
  • 2.1. Market Drivers & Opportunities
  • 2.2. Market Restraints & Challenges
  • 2.3. Market Trends
  • 2.3.1. XXXX
  • 2.3.2. XXXX
  • 2.3.3. XXXX
  • 2.3.4. XXXX
  • 2.3.5. XXXX
  • 2.4. Supply chain Analysis
  • 2.5. Policy & Regulatory Framework
  • 2.6. Industry Experts Views
  • 3. Research Methodology
  • 3.1. Secondary Research
  • 3.2. Primary Data Collection
  • 3.3. Market Formation & Validation
  • 3.4. Report Writing, Quality Check & Delivery
  • 4. Market Structure
  • 4.1. Market Considerate
  • 4.2. Assumptions
  • 4.3. Limitations
  • 4.4. Abbreviations
  • 4.5. Sources
  • 4.6. Definitions
  • 5. Economic /Demographic Snapshot
  • 6. North America Automotive Exhaust Systems Market Outlook
  • 6.1. Market Size By Value
  • 6.2. Market Share By Country
  • 6.3. Market Size and Forecast, By After-Treatment Device
  • 6.4. Market Size and Forecast, By Component
  • 6.5. Market Size and Forecast, By Vehicle Type
  • 6.6. Market Size and Forecast, By Sales Channel
  • 6.7. United States Automotive Exhaust Systems Market Outlook
  • 6.7.1. Market Size by Value
  • 6.7.2. Market Size and Forecast By After-Treatment Device
  • 6.7.3. Market Size and Forecast By Component
  • 6.7.4. Market Size and Forecast By Sales Channel
  • 6.8. Canada Automotive Exhaust Systems Market Outlook
  • 6.8.1. Market Size by Value
  • 6.8.2. Market Size and Forecast By After-Treatment Device
  • 6.8.3. Market Size and Forecast By Component
  • 6.8.4. Market Size and Forecast By Sales Channel
  • 6.9. Mexico Automotive Exhaust Systems Market Outlook
  • 6.9.1. Market Size by Value
  • 6.9.2. Market Size and Forecast By After-Treatment Device
  • 6.9.3. Market Size and Forecast By Component
  • 6.9.4. Market Size and Forecast By Sales Channel
  • 7. Competitive Landscape
  • 7.1. Competitive Dashboard
  • 7.2. Business Strategies Adopted by Key Players
  • 7.3. Key Players Market Positioning Matrix
  • 7.4. Porter's Five Forces
  • 7.5. Company Profile
  • 7.5.1. Marelli Holdings Co., Ltd.
  • 7.5.1.1. Company Snapshot
  • 7.5.1.2. Company Overview
  • 7.5.1.3. Financial Highlights
  • 7.5.1.4. Geographic Insights
  • 7.5.1.5. Business Segment & Performance
  • 7.5.1.6. Product Portfolio
  • 7.5.1.7. Key Executives
  • 7.5.1.8. Strategic Moves & Developments
  • 7.5.2. Forvia SE
  • 7.5.3. Corning Incorporated
  • 7.5.4. Tenneco Inc.
  • 7.5.5. BASF SE
  • 7.5.6. Katcon S.A. de C.V.
  • 7.5.7. Sango Co. Ltd
  • 7.5.8. Yutaka Giken Co., Ltd
  • 7.5.9. Hirotec Corporation
  • 7.5.10. Sejong Industrial Co., Ltd.
  • 7.5.11. Friedrich Boysen GmbH & Co
  • 7.5.12. Benteler International AG
  • 8. Strategic Recommendations
  • 9. Annexure
  • 9.1. FAQ`s
  • 9.2. Notes
  • 9.3. Related Reports
  • 10. Disclaimer

Table 1: Global Automotive Exhaust Systems Market Snapshot, By Segmentation (2024 & 2030) (in USD Billion)
Table 2: Influencing Factors for Automotive Exhaust Systems Market, 2024
Table 3: Top 10 Counties Economic Snapshot 2022
Table 4: Economic Snapshot of Other Prominent Countries 2022
Table 5: Average Exchange Rates for Converting Foreign Currencies into U.S. Dollars
Table 6: North America Automotive Exhaust Systems Market Size and Forecast, By After-Treatment Device (2019 to 2030F) (In USD Million)
Table 7: North America Automotive Exhaust Systems Market Size and Forecast, By Component (2019 to 2030F) (In USD Million)
Table 8: North America Automotive Exhaust Systems Market Size and Forecast, By Vehicle Type (2019 to 2030F) (In USD Million)
Table 9: North America Automotive Exhaust Systems Market Size and Forecast, By Sales Channel (2019 to 2030F) (In USD Million)
Table 10: United States Automotive Exhaust Systems Market Size and Forecast By After-Treatment Device (2019 to 2030F) (In USD Million)
Table 11: United States Automotive Exhaust Systems Market Size and Forecast By Component (2019 to 2030F) (In USD Million)
Table 12: United States Automotive Exhaust Systems Market Size and Forecast By Sales Channel (2019 to 2030F) (In USD Million)
Table 13: Canada Automotive Exhaust Systems Market Size and Forecast By After-Treatment Device (2019 to 2030F) (In USD Million)
Table 14: Canada Automotive Exhaust Systems Market Size and Forecast By Component (2019 to 2030F) (In USD Million)
Table 15: Canada Automotive Exhaust Systems Market Size and Forecast By Sales Channel (2019 to 2030F) (In USD Million)
Table 16: Mexico Automotive Exhaust Systems Market Size and Forecast By After-Treatment Device (2019 to 2030F) (In USD Million)
Table 17: Mexico Automotive Exhaust Systems Market Size and Forecast By Component (2019 to 2030F) (In USD Million)
Table 18: Mexico Automotive Exhaust Systems Market Size and Forecast By Sales Channel (2019 to 2030F) (In USD Million)
Table 19: Competitive Dashboard of top 5 players, 2024

Figure 1: Global Automotive Exhaust Systems Market Size (USD Billion) By Region, 2024 & 2030
Figure 2: Market attractiveness Index, By Region 2030
Figure 3: Market attractiveness Index, By Segment 2030
Figure 4: North America Automotive Exhaust Systems Market Size By Value (2019, 2024 & 2030F) (in USD Million)
Figure 5: North America Automotive Exhaust Systems Market Share By Country (2024)
Figure 6: US Automotive Exhaust Systems Market Size By Value (2019, 2024 & 2030F) (in USD Million)
Figure 7: Canada Automotive Exhaust Systems Market Size By Value (2019, 2024 & 2030F) (in USD Million)
Figure 8: Mexico Automotive Exhaust Systems Market Size By Value (2019, 2024 & 2030F) (in USD Million)
Figure 9: Porter's Five Forces of Global Automotive Exhaust Systems Market

Automotive Exhaust System Market Research FAQs

Strict emission standards, increased vehicle production (particularly SUVs and light trucks), technological advances in emission control systems, and growing demand for fuel-efficient and low-emission cars are the main factors driving the growth.

Due to their crucial functions in complying with federal and state emissions regulations, catalytic converters, diesel particulate filters (DPFs), silencers, and oxygen sensors are among the most sought-after components.

OEMs are the industry leaders because, in order to comply with strict emission standards, exhaust systems are incorporated into the vehicle manufacturing process, providing superior compatibility, performance, and long-term dependability when compared to aftermarket solutions.

Internal combustion engine vehicles continue to rule the market, which means that there will still be a demand for exhaust systems for the foreseeable future.
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North America Automotive Exhaust System Market Research Report, 2030

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