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Date: July 1, 2025

The rising adoption of IoT and data analytics in fleet management is reshaping the competitive landscape of the forklift market.

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The forklift industry forms a vital pillar of the global material handling and logistics sector, playing a crucial role in supporting the smooth operation of warehouses, manufacturing plants, construction sites, ports, and distribution centers. Forklifts, also known as lift trucks or industrial trucks, are essential for transporting, stacking, and loading goods, contributing significantly to operational efficiency, labor reduction, and workplace safety. The global demand for forklifts has grown steadily over the years due to rapid industrialization, the surge of e-commerce, and the expansion of supply chains. Particularly, the boom in online retail and the growing need for high-density warehousing have driven increased forklift adoption, especially in industries where speed and accuracy in material movement are critical. Forklifts are available in various classes and configurations, including internal combustion (IC) engine models for outdoor and heavy-duty use, and electric-powered models that dominate indoor settings due to their zero-emission nature and lower noise levels. Among these, electric forklifts have gained substantial traction due to their alignment with global sustainability trends and stricter environmental regulations, especially in developed markets. The industry has also seen a notable shift towards automation and digitalization, with the integration of smart technologies such as telematics, Internet of Things (IoT) sensors, GPS tracking, and autonomous navi

gation systems. These innovations are transforming traditional forklifts into intelligent machines capable of predictive maintenance, real-time fleet monitoring, and efficient warehouse routing, thereby reducing operational costs and enhancing safety. According to the research report “Global Forklift Market Outlook, 2030” published by Bonafide Research, the global market is projected to reach market size of USD 127.47 Billion by 2030 increasing from USD 85.72 Billion in 2024, growing with 6.98% CAGR by 2025-30. Moreover, the rising adoption of lithium-ion batteries over conventional lead-acid batteries is further reshaping the market, offering benefits such as faster charging, longer life cycles, and higher energy efficiency. Manufacturers are also expanding their portfolios to include customized solutions for niche applications such as cold storage, food and beverage, and pharmaceuticals, where hygiene, compact design, and precision handling are essential. Geographically, the Asia-Pacific (APAC) region dominates the global forklift market, with China being both the largest manufacturer and consumer. This dominance is attributed to the region's thriving manufacturing sector, government-led infrastructure projects, and increasing investments in logistics and warehousing. India, Southeast Asia, and South Korea are also emerging as fast-growing markets, driven by urbanization, rising consumption, and industrial automation. Meanwhile, North America and Europe remain signif

icant contributors, characterized by high levels of technology adoption and regulatory compliance. The competitive landscape is highly dynamic, with major players such as Toyota Industries Corporation, KION Group, Jungheinrich, and Mitsubishi Logisnext focusing on innovation, mergers, and strategic partnerships to strengthen their global footprint.The global forklift market, when segmented by power source, is primarily categorized into electric forklifts, internal combustion (IC) engine forklifts, and others such as hybrid or hydrogen fuel cell-based models. Among these, electric forklifts have emerged as the fastest-growing and most in-demand segment due to their eco-friendly operation, reduced noise levels, and lower long-term operating costs. Powered by lithium-ion or lead-acid batteries, electric forklifts are especially favored in indoor environments like warehouses, retail distribution centers, and food-grade facilities where cleanliness, air quality, and maneuverability are crucial. Their growing popularity is also driven by stricter environmental regulations across developed markets and increasing pressure on businesses to reduce carbon emissions and adopt sustainable practices. In contrast, internal combustion engine forklifts—typically powered by diesel, gasoline, or LPG—are traditionally preferred for outdoor or heavy-duty applications, such as in construction, mining, and lumber yards, where greater power and endurance are required. Although IC forklifts continue

to hold a significant share of the market due to their high load capacity and suitability for rough terrain, their growth has slowed somewhat due to rising fuel costs and environmental concerns. Meanwhile, the others category, which includes alternative energy forklifts such as those powered by hydrogen fuel cells, is still at a nascent stage but gaining attention for its potential to combine the benefits of fast refueling and clean energy. This segment is expected to expand in the coming years, especially in high-throughput environments where downtime must be minimized. The global forklift market can be comprehensively segmented based on equipment classification into Class I, Class II, Class III, and Class IV/V forklifts, each serving distinct operational needs across industries. Class I forklifts, which are electric motor rider trucks, have witnessed significant growth due to their zero-emission operation and suitability for indoor applications such as warehouses and distribution centers. These forklifts are typically powered by lead-acid or lithium-ion batteries and are preferred for their quiet performance, lower maintenance requirements, and compliance with stringent environmental regulations. Class II forklifts comprise electric narrow aisle trucks designed to maximize storage space in confined warehouse layouts. They are ideal for operations requiring high stacking and tight maneuvering, and their increasing demand is tied to the surge in e-commerce and high-density wa

rehousing. Class III forklifts include electric pallet jacks and walkie stackers, which are typically used for short-distance material handling tasks, especially in retail and small-scale warehouse settings. Their low cost, simplicity, and ease of use make them a popular choice for less intensive applications. On the other hand, Class IV and V forklifts refer to internal combustion engine trucks, with Class IV using cushion tires and Class V using pneumatic tires. These classes are essential for heavy-duty applications in outdoor and rugged environments like ports, construction sites, and lumberyards. While IC engine forklifts in Classes IV and V still account for a substantial portion of the global market due to their power and versatility, their growth is facing pressure from the global shift toward electric alternatives driven by fuel costs and emission standards. The global forklift market, when analyzed by end-use industries, is predominantly driven by sectors such as warehousing and logistics, manufacturing, construction, and others, each contributing uniquely to market demand and growth. Among these, the warehousing and logistics sector stands out as the largest and fastest-growing segment, fueled by the exponential rise of e-commerce, globalization of supply chains, and the increasing need for efficient inventory management. Forklifts are indispensable in modern distribution centers and fulfillment warehouses, enabling rapid movement, stacking, and retrieval of goods,

which is critical to meet consumer expectations for faster deliveries and seamless order fulfillment. The manufacturing industry is another major end-user of forklifts, as these machines facilitate the handling of raw materials, components, and finished products within production lines and storage facilities. Manufacturing sectors such as automotive, electronics, food and beverage, and pharmaceuticals heavily rely on forklifts for streamlined material flow and operational efficiency. Meanwhile, the construction industry demands robust forklifts capable of operating in rugged and outdoor environments, often handling bulky materials like bricks, steel, and concrete. Internal combustion engine forklifts dominate this segment due to their power and durability on rough terrains. The others category includes industries like agriculture, retail, and ports, where forklifts are also essential for specific material handling needs but on a relatively smaller scale compared to warehousing or manufacturing. As industries continue to expand and innovate, the integration of automation, electric forklifts, and smart fleet management in these sectors is anticipated to further enhance productivity and safety, ensuring sustained growth for the global forklift market across diverse end-use applications.The global forklift market, segmented by lifting capacity, is primarily divided into forklifts with capacities below 5 tons, between 5 to 15 tons, and above 16 tons, each catering to distinct ind

ustrial needs and applications. Forklifts with a below 5-ton capacity dominate the market due to their versatility, compact size, and suitability for the majority of material handling tasks in warehouses, manufacturing plants, and retail distribution centers. These forklifts are ideal for indoor use, offering ease of maneuverability in tight spaces, making them highly favored in e-commerce fulfillment centers and light to medium-duty industrial environments. The 5 to 15-ton capacity forklifts serve mid-range heavy lifting needs and are commonly employed in sectors such as manufacturing, construction, and logistics where larger loads and increased lifting heights are required. These forklifts strike a balance between power and agility, making them suitable for both indoor and outdoor operations, including loading docks and medium-scale warehouses. On the other end of the spectrum, forklifts with capacities above 16 tons are typically used in heavy industries like shipping ports, steel manufacturing, mining, and large construction projects. These heavy-duty forklifts are engineered to handle extremely bulky and heavy materials, often in harsh or rugged environments where durability and lifting strength are critical.

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